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For those of you who are
tempted to show your neighbor who is who at a street light, will discover
sooner or later that the stock shifter will let you down at a strategic
shift from 1st to 2nd or from 2nd to 3rd. There are a couple of
reason for this but the 2 main reason is the attempt to isolate any engine
noise from the interior of the car, and the cost of fabrication. A
reasonable upgrade to solve this dilemma is to upgrade the stock shifter to
an aftermarket shifter. These are usually a billet fabrication which
by nature means a much more accurate machining process.

The
installation in our subject car, a 2002 GT, will be identical for most
applications. First thing to do is to remove the shifter knob that
is presently installed. Remember, lefty loosey! Now you
need to access the shifter itself. The plastic console cover is held
in place with spring clips and to remove you only grasp each side near
where the drivers knee might rest and the passenger knee might rest.
Pull the panel straight out at about a 45 degree angle. 
Once
the panel has been pulled loose, there is an electrical connection to the
lighter on certain models. Unplug this connection and the shifter
boot will lift off of the handle. There are 2 bolts that mount the
stock shifter handle to the shifter itself. Remove these and you
will see one of the reasons for a less that stellar shift from 1st to
2nd. There is a lot of rubber there to help isolate noise and build
in and inherent flexibility to the shifter.

There
is another rubber isolation boot that is separating the interior from the
transmission itself. Remove the 4 bolts that secure the perimeter
flange. Be careful to not drop any of these bolts, there is not a
whole lot of room in the console area for big fumbling hands. There
is a rubber gasket that is probably stuck pretty good to the floor panel
of the car. Careful lift the flange so as not to damage the seal, it
will come with a little persuasion. This will now expose the
stock shifter that is mounted to the top of the transmission. 
Remove
the 4 bolts that secure the pressed steel plate mounted to the
transmission. You will be crawling under the car if you drop
any of these. There is a thin film of sealant between this plate and
the transmission. This will take a little more persuasion than the
boot did. I used a small pry bar against the bell housing well and
the edge of the shifter plate. With steady pressure the sealant
eventually releases. If you try yanking this out by hand, when it
lets go it if very likely that you could end up with a shifter handle in
the eye.  With
the seal broken, be careful when lifting the stock shifter out of the
transmission to avoid any crap falling into the transmission. It is
wide open with out this cover in place The
stock shifter on the 2002 model has a nylon spacer over the business end
of the shifter. This spacer needs to be transferred to the new
shifter. Pry carefully and slowly so it doesn't go off like a Champagne
cork. Snap it in place before anything else so that you don't loose
it. 
Take a couple
of sheets of paper towel and tuck them into the opening to the
transmission, preventing anything from falling in. Now take a
scraper and clean any excess sealant on the top mating surface of the
transmission. Apply a thin film of high temperature silicone along
the mating edge of shifter. Remove
the paper towel and place the shifter on top of the transmission using a
bolt as to get the initial alignment. Replace the other 3 bolts and
slowly tighten the 4 bolts using a criss-cross pattern until the new
shifter is snugged down completely. Bolt
the new shifter handle to the shifter mechanism using the supplied bolts
or use the ones from your old shifter handle. Make sure they are
good and snug, they are going to take the brunt of abuse from hard
shifting. Shifter the car into first gear. Now tighten
the stop bolt until it just touches the shifter handle, then back it off
0.001 of an inch. Tighten up the jamb nut to secure the stop bolt in
position. Don't cut this tolerance to fine, more is better.
Less could cause your transmission to premature jump out of gear or ride
on the synchromesh and wear them out. Now shift into second gear and
let the handle go. Do the same procedure that you did for first
gear. Tighten the bolt to touch and then back it off 0.001.
Tighten the jamb nut to secure the stop bolt position. Try shifting
through the gears (motor off) and see if every thing seems to engage
properly. If you are not sure, increase the clearance a little on
the stop bolts. These are there for those extra hard shifts and will
prevent damage to the shifter housing. Remover
the rubber boot that covers the existing stock shifter mechanism and use
it to cover the new one. Carefully pull it down over the shifter
handle so that one of the bolts for the handle is exposed and one is
concealed by the shifter. Now stretch the bottom part of the rubber
boot over the shifter stop bolts. It will take a little bit of
stretching but it will cover it. Be careful not to rip it. 
Replace
the secondary boot and tighten the 4 bolts to the floor boards
securely. Replace the console panel with the lighter electrical
connection re-connected and snap it in place. Replace the shifter
knob and tighten just enough to properly align the shift pattern and so
that it won't turn on you while shifting. Start
the car with the new shifter in neutral. Depress the clutch and
shift into first, second, third, forth, fifth and reverse. No
problems, then it is time to go for a drive. Listen carefully to make sure
that the gears are engaging properly. It is going to be a completely
different animal to shift than the stock shifter and will take a day or
two to get used to. Don't go out on the street in race mode right
out of the garage. Get used to shifting, try some speed shifts and
then have at it. 
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